中空玻璃生產(chǎn)線實操科普：小玻璃清洗機反轉(zhuǎn)打滾？這樣解決最省心

　　Practical Science Popularization of Hollow Glass Production Line: Small Glass Cleaning Machine Reverse Rolling? This is the most worry free way to solve it

　　在中空玻璃生產(chǎn)線的清洗環(huán)節(jié)，小尺寸玻璃在清洗機內(nèi)反轉(zhuǎn)、打滾是很常見的棘手問題。這不僅會讓玻璃清洗不徹底，殘留污漬影響后續(xù)合片密封效果，還可能劃傷玻璃表面，耽誤生產(chǎn)進度。很多一線師傅遇到這種情況容易慌神，其實解決起來很簡單，核心就兩步：先查傳送輪，再調(diào)彈簧拉力。今天就結(jié)合實操細節(jié)，給大家科普這個實用技巧。

　　In the cleaning process of the insulated glass production line, it is a common and difficult problem for small-sized glass to reverse and roll inside the cleaning machine. This will not only result in incomplete cleaning of the glass and residual stains affecting the subsequent sealing effect of the lamination, but may also scratch the surface of the glass and delay production progress. Many frontline masters tend to panic when encountering this situation, but the solution is actually very simple. The core is two-fold: first check the conveyor wheel, and then adjust the spring tension. Today, based on practical details, we will explain this practical technique to everyone.

　　先跟大家說清原理：小玻璃能平穩(wěn)通過清洗機，全靠下方傳送輪的摩擦力帶動，再加上上下彈簧的均勻壓力固定。要是傳送輪磨壞了，摩擦力不夠會打滑；彈簧拉力一邊松一邊緊，玻璃受力不均，這兩種情況都會讓玻璃沒法平穩(wěn)前進，進而反轉(zhuǎn)打滾。咱們按“先檢查后調(diào)整”的順序來，不用復雜工具，新手也能上手。

　　Let me explain the principle to you first: the small glass can smoothly pass through the cleaning machine, which is driven by the frictional force of the lower conveyor wheel, and fixed by the uniform pressure of the upper and lower springs. If the conveyor wheel is worn out and there is not enough friction, it will slip; The tension of the spring is loose and tight at the same time, and the glass is subjected to uneven force. Both of these situations can make it difficult for the glass to move forward smoothly, leading to reverse rolling. Let's follow the order of "check first and then adjust". A novice can get started without complicated tools.

　　第一步，先查下方傳送輪是否磨損。打開清洗機觀察內(nèi)部傳送輪，重點看輪面紋路清不清晰，有沒有明顯凹槽或光滑區(qū)域——紋路是增加摩擦力的關(guān)鍵，磨平了就帶不動小玻璃。如果輪子沒磨損，就進入下一步；要是磨壞了，先更換同型號傳送輪再調(diào)整。

　　The first step is to check if the conveyor wheel below is worn. Turn on the cleaning machine and observe the internal conveyor wheel, focusing on whether the wheel surface pattern is clear, whether there are obvious grooves or smooth areas - the pattern is the key to increasing friction, and once smoothed, it cannot move the small glass. If the wheels are not worn, proceed to the next step; If it is worn out, replace the conveyor wheel of the same model first and then adjust it.

　　第二步，檢查上下彈簧拉力是否一致。彈簧拉力不均是最常見的原因，實操中可以用手輕輕按壓每個傳送輪對應的彈簧，感受松緊度是不是一樣。要是有的彈簧偏松、有的偏緊，玻璃兩側(cè)受力不平衡，肯定會打滾翻轉(zhuǎn)。

　　Step two, check if the tension of the upper and lower springs is consistent. Uneven spring tension is the most common reason. In practice, you can gently press the corresponding spring of each conveyor wheel with your hand to feel if the tightness is the same. If some springs are loose and some are tight, and the forces on both sides of the glass are unbalanced, it will definitely roll and flip.

　　第三步，精準調(diào)整彈簧拉力。針對偏松的彈簧，找到對應的調(diào)節(jié)結(jié)構(gòu)，用工具往內(nèi)側(cè)頂壓調(diào)節(jié)部件，把彈簧調(diào)得緊一點；同時，上方對應的彈簧也要做同樣調(diào)整。調(diào)整的核心標準很簡單：讓小玻璃能貼合傳送輪，通過時保持水平狀態(tài)，不歪不斜就能避免反轉(zhuǎn)。調(diào)整完后，放一塊小玻璃試運行，要是還有問題，再微調(diào)幾下直到平穩(wěn)為止。

　　Step three, precisely adjust the spring tension. For loose springs, find the corresponding adjustment structure and use a tool to push the adjustment component inward to tighten the spring slightly; At the same time, the corresponding spring above should also be adjusted accordingly. The core standard for adjustment is simple: to ensure that the small glass can adhere to the conveyor wheel, maintain a horizontal state when passing through, and avoid reversal without tilting or tilting. After adjustment, place a small piece of glass for trial operation. If there are still problems, make a few more adjustments until it is stable.

　　這里補充幾個實操注意點：一是調(diào)整前必須停機斷電，避免設(shè)備意外啟動傷人；二是檢查傳送輪時，要是有污漬、膠漬先清理干凈，別誤當成磨損；三是調(diào)彈簧要循序漸進，別一次擰太緊，不然會壓傷玻璃或增加傳送阻力；四是可以兩人配合，一人操作一人觀察，效率更高。

　　Here are a few practical points to note: firstly, the machine must be shut down and powered off before adjustment to avoid accidental start-up and injury to personnel; Secondly, when inspecting the conveyor wheel, if there are stains or glue stains, clean them up first and do not mistake them for wear and tear; Thirdly, the adjustment of the spring should be gradual and not tightened too tightly at once, otherwise it may damage the glass or increase the transmission resistance; Fourthly, it is possible for two people to cooperate, with one person operating and the other observing, resulting in higher efficiency.

　　日常維護也能提前預防：建議每月查一次傳送輪磨損情況，彈簧也要定期檢查彈性，清理表面雜質(zhì)，避免長期使用失去彈性導致拉力不均。這些小細節(jié)能大幅減少故障，讓生產(chǎn)線更順暢。

　　Daily maintenance can also prevent it in advance: it is recommended to check the wear of the conveyor wheel once a month, and regularly check the elasticity of the spring, clean surface impurities, and avoid losing elasticity and uneven tension due to long-term use. These small energy-saving measures significantly reduce malfunctions and make the production line smoother.

　　其實小玻璃反轉(zhuǎn)打滾不是大問題，只要記住“查磨損→查拉力→精準調(diào)”的邏輯，就能快速解決。對一線操作人員來說，掌握這些基礎(chǔ)技巧，能少走彎路、減少生產(chǎn)延誤。希望這次科普能幫到大家，要是調(diào)整后還有異常，再檢查下傳送輪傳動同步性，或聯(lián)系設(shè)備廠家技術(shù)支持就行。

　　In fact, reversing and rolling the small glass is not a big problem. As long as you remember the logic of "checking wear → checking tension → precise adjustment", you can quickly solve it. For frontline operators, mastering these basic skills can help them avoid detours and reduce production delays. I hope this science popularization can help everyone. If there are still abnormalities after adjustment, please check the synchronization of the transmission wheel or contact the technical support of the equipment manufacturer.