大小片中空玻璃打膠難？雙組份打膠機(jī)，告別殘膠返工，效率翻倍

　　Is it difficult to glue large and small pieces of insulating glass? Two component gluing machine, bidding farewell to residual glue rework, doubling efficiency

　　在中空玻璃深加工行業(yè)，尤其是大小片異型、大尺寸中空玻璃生產(chǎn)，打膠封邊一直是行業(yè)共性難題：手工打膠不僅效率低下，還極易出現(xiàn)溢膠、殘膠、邊角不飽滿(mǎn)、密封不均等問(wèn)題，后續(xù)還要貼美紋紙、用壁紙刀裁切、人工清理殘膠，耗時(shí)耗力，成品合格率低，嚴(yán)重影響交付效率與企業(yè)利潤(rùn)。針對(duì)這一痛點(diǎn)，定制款雙組份打膠機(jī)憑借精準(zhǔn)控膠、高效穩(wěn)定的優(yōu)勢(shì)，徹底顛覆傳統(tǒng)手工打膠模式，成為玻璃加工廠(chǎng)降本增效、提升品質(zhì)的核心設(shè)備。

　　In the deep processing industry of insulating glass, especially in the production of large and small-sized irregular and large-sized insulating glass, gluing and sealing edges has always been a common problem in the industry: manual gluing is not only inefficient, but also prone to problems such as overflow, residue, incomplete edges and corners, uneven sealing, and subsequent pasting of decorative paper, cutting with wallpaper knives, and manual cleaning of residue, which is time-consuming and labor-intensive, with low product qualification rate, seriously affecting delivery efficiency and enterprise profits. In response to this pain point, the customized two-component gluing machine, with its advantages of precise glue control, high efficiency and stability, completely subverts the traditional manual gluing mode and becomes the core equipment for glass processing plants to reduce costs, increase efficiency and improve quality.

　　傳統(tǒng)手工打膠：工序繁瑣，殘膠通病難根治

　　Traditional manual gluing: The process is cumbersome, and the common problem of residual glue is difficult to cure

　　以往大小片中空玻璃手工打膠，流程極為繁瑣：打膠前必須先貼美紋紙防護(hù)，避免膠水溢出污染玻璃；打膠過(guò)程中全靠人工把控出膠量與均勻度，大尺寸玻璃操作難度極高，邊角、接縫處極易出現(xiàn)缺膠、氣泡；打膠完成后，需用壁紙刀劃開(kāi)美紋紙，再手動(dòng)啃除殘膠，即便反復(fù)清理，玻璃表面仍會(huì)殘留膠漬，影響外觀(guān)整潔度。

　　In the past, the process of manually gluing large and small pieces of insulating glass was extremely complicated: before gluing, it was necessary to apply masking paper for protection to prevent glue from overflowing and contaminating the glass; During the gluing process, the amount and uniformity of glue are all manually controlled. It is extremely difficult to operate large-sized glass, and there is a high risk of missing glue and bubbles at corners and seams; After gluing, it is necessary to use a wallpaper knife to cut open the decorative paper, and then manually remove the remaining glue. Even after repeated cleaning, there will still be glue stains on the glass surface, which will affect the appearance cleanliness.

　　這種模式不僅工序多、勞動(dòng)強(qiáng)度大，單塊玻璃打膠+清理耗時(shí)遠(yuǎn)超10分鐘，人工成本居高不下，而且成品質(zhì)量完全依賴(lài)工人手藝，密封性能無(wú)法保障，后期易出現(xiàn)漏氣、滲水問(wèn)題，返工率常年居高不下，尤其面對(duì)批量訂單，產(chǎn)能與質(zhì)量很難兼顧，成為制約玻璃加工廠(chǎng)發(fā)展的瓶頸。

　　This mode not only involves multiple processes and high labor intensity, but also takes more than 10 minutes to glue and clean a single piece of glass, resulting in high labor costs. Moreover, the quality of the finished product relies entirely on the craftsmanship of workers, and the sealing performance cannot be guaranteed. In the later stage, there is a high risk of air leakage and water leakage, and the rework rate remains high all year round. Especially in the face of bulk orders, it is difficult to balance production capacity and quality, which has become a bottleneck restricting the development of glass processing plants.

　　雙組份打膠機(jī)：精準(zhǔn)控膠，一次成型無(wú)殘膠

　　Two component glue machine: precise control of glue, one-time molding without residual glue

　　針對(duì)大小片中空玻璃定制研發(fā)的雙組份打膠機(jī)，從根源解決手工打膠痛點(diǎn)，實(shí)現(xiàn)封邊作業(yè)自動(dòng)化、標(biāo)準(zhǔn)化。設(shè)備采用精準(zhǔn)雙組份配比供膠系統(tǒng)，確保膠水混合均勻，出膠量穩(wěn)定可控，針對(duì)大尺寸、異型玻璃可靈活調(diào)節(jié)出膠速度與膠層厚度，適配各類(lèi)規(guī)格中空玻璃加工，無(wú)需提前粘貼美紋紙，打膠過(guò)程中無(wú)溢膠、無(wú)拉絲，玻璃表面干凈整潔，徹底省去后續(xù)殘膠清理工序。

　　A two-component gluing machine customized and developed for large and small pieces of insulating glass, which solves the pain points of manual gluing from the root and achieves automation and standardization of edge sealing operations. The equipment adopts a precise two-component ratio glue supply system to ensure uniform glue mixing and stable and controllable glue output. For large-sized and irregular glass, the glue output speed and glue layer thickness can be flexibly adjusted to adapt to various specifications of hollow glass processing. There is no need to paste decorative paper in advance, and there is no overflow or drawing during the gluing process. The glass surface is clean and tidy, completely eliminating the need for subsequent residual glue cleaning processes.

　　實(shí)地調(diào)試案例顯示，廣東佛山某玻璃加工廠(chǎng)啟用該定制款設(shè)備后，打膠效果肉眼可見(jiàn)提升：玻璃邊角封膠飽滿(mǎn)順滑，接縫處無(wú)氣泡、無(wú)斷層，外立面無(wú)任何膠漬殘留，成品合格率接近100%；單塊玻璃打膠時(shí)間縮短至3分鐘內(nèi)，產(chǎn)能較手工模式提升3倍以上，無(wú)需額外人工清理，大幅降低人工成本與返工損耗，設(shè)備操作簡(jiǎn)單，調(diào)試完成后即可穩(wěn)定運(yùn)行，工人上手快，無(wú)需依賴(lài)資深技工。

　　Field debugging cases have shown that after a glass processing factory in Foshan, Guangdong Province started using this customized equipment, the adhesive effect was visibly improved: the glass edges and corners were sealed with full and smooth adhesive, there were no bubbles or faults at the joints, and there were no adhesive residue on the exterior facade. The finished product qualification rate was close to 100%; The bonding time for a single piece of glass has been shortened to less than 3 minutes, and the production capacity has increased by more than 3 times compared to manual mode. There is no need for additional manual cleaning, greatly reducing labor costs and rework losses. The equipment is easy to operate and can run stably after debugging. Workers can quickly get started without relying on experienced technicians.

　　核心優(yōu)勢(shì)與行業(yè)適配性

　　Core advantages and industry adaptability

　　雙組份打膠機(jī)不僅適用于大小片中空玻璃，還可適配常規(guī)中空玻璃、幕墻玻璃等多種產(chǎn)品，膠層厚度可控制在3-8mm標(biāo)準(zhǔn)區(qū)間，密封性能符合行業(yè)規(guī)范，防水、抗老化、密封性遠(yuǎn)超手工打膠。設(shè)備運(yùn)行穩(wěn)定，維護(hù)簡(jiǎn)便，針對(duì)玻璃廠(chǎng)批量生產(chǎn)需求，可實(shí)現(xiàn)連續(xù)作業(yè)，大幅縮短訂單交付周期，提升企業(yè)市場(chǎng)競(jìng)爭(zhēng)力。

　　The two-component sealant applicator is not only suitable for large and small pieces of insulating glass, but also for conventional insulating glass, curtain wall glass and other products. The thickness of the adhesive layer can be controlled within the 3-8mm standard range. The sealing performance meets the industry specifications, and the waterproof, anti-aging and sealing performance is far superior to manual sealant applicator. The equipment runs stably and is easy to maintain. In response to the batch production needs of glass factories, it can achieve continuous operation, greatly shorten the order delivery cycle, and enhance the market competitiveness of enterprises.

　　對(duì)于玻璃深加工企業(yè)而言，手工打膠的時(shí)代已然過(guò)去，雙組份打膠機(jī)憑借高效、高質(zhì)、低成本的優(yōu)勢(shì)，成為行業(yè)升級(jí)必備設(shè)備。告別繁瑣的手工清理，告別殘膠返工困擾，一次打膠成型，既提升產(chǎn)品顏值，又保障密封質(zhì)量，真正實(shí)現(xiàn)產(chǎn)能與品質(zhì)雙提升，助力企業(yè)輕松應(yīng)對(duì)各類(lèi)中空玻璃訂單，高效交付、安心回款。

　　For glass deep processing enterprises, the era of manual gluing is over, and two-component gluing machines have become essential equipment for industry upgrading due to their advantages of high efficiency, high quality, and low cost. Say goodbye to tedious manual cleaning and the trouble of reworking residual glue. One shot molding not only improves product appearance but also ensures sealing quality, truly achieving dual improvement of production capacity and quality, helping enterprises easily cope with various hollow glass orders, efficient delivery, and secure payment.

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