中空玻璃生產(chǎn)線光電開關(guān)小難題：感應(yīng)不到磨砂玻璃？這樣調(diào)就管用

　　Small problem with photoelectric switch in insulated glass production line: unable to sense frosted glass? This adjustment works

　　在中空玻璃生產(chǎn)線中，光電開關(guān)就像“眼睛”一樣，負責(zé)精準檢測玻璃的位置，保障送料、合片、打膠等環(huán)節(jié)的有序銜接。但不少一線師傅都遇到過一個棘手問題：光電開關(guān)對磨砂玻璃感應(yīng)不靈敏，甚至完全沒反應(yīng)，直接導(dǎo)致設(shè)備停擺、生產(chǎn)卡頓。其實這不是設(shè)備故障，只要掌握正確的接線規(guī)范和調(diào)節(jié)方法，就能輕松解決。今天就專門科普中空玻璃生產(chǎn)線光電開關(guān)的實用知識，重點說說感應(yīng)磨砂玻璃的調(diào)試技巧。

　　In the production line of insulating glass, the photoelectric switch is like an "eye", responsible for accurately detecting the position of the glass, ensuring the orderly connection of feeding, laminating, gluing and other links. But many frontline workers have encountered a tricky problem: the photoelectric switch is not sensitive to frosted glass, and even has no response at all, directly leading to equipment shutdown and production lag. Actually, this is not a device malfunction. As long as you master the correct wiring specifications and adjustment methods, it can be easily solved. Today, we will specifically popularize the practical knowledge of photoelectric switches in insulated glass production lines, with a focus on the debugging techniques of induction frosted glass.

　　先跟大家理清基礎(chǔ)：咱們中空線上用的光電開關(guān)，常規(guī)接三根線就夠用，接線是否規(guī)范直接影響感應(yīng)效果，這是調(diào)試的前提。具體接線規(guī)則很明確：棕色線是正極，要對應(yīng)接到信號電箱里的24V接口；藍色線是負極，對應(yīng)信號電箱的0V接口；黑色線是信號線，連接到電箱內(nèi)標注“X某某某”的對應(yīng)接口。實操中建議先確認接線無誤，很多時候感應(yīng)失靈不是調(diào)節(jié)問題，而是接線接錯或松動導(dǎo)致的。

　　First, let me clarify the basics for everyone: the photoelectric switch used on our overhead line is usually connected with three wires, and whether the wiring is standardized directly affects the sensing effect, which is a prerequisite for debugging. The specific wiring rules are very clear: the brown wire is the positive pole and should be connected to the 24V interface in the signal box; The blue line is the negative pole, corresponding to the 0V interface of the signal box; The black wire is the signal wire, connected to the corresponding interface labeled 'X' inside the electrical box. In practical operation, it is recommended to first confirm that the wiring is correct. Often, induction failure is not due to adjustment issues, but rather caused by incorrect or loose wiring.

　　解決了接線問題，再來說核心的調(diào)節(jié)方法——針對感應(yīng)不到磨砂玻璃的情況，關(guān)鍵就是調(diào)節(jié)光電開關(guān)上的調(diào)節(jié)按鈕。不過要注意，咱們設(shè)備的光電開關(guān)大多藏在版面內(nèi)部，平時看不到調(diào)節(jié)按鈕，需要先把光電開關(guān)拆下來再操作，拆的時候注意做好部件收納，避免螺絲丟失。

　　After solving the wiring problem, let's talk about the core adjustment method - for situations where frosted glass cannot be sensed, the key is to adjust the adjustment button on the photoelectric switch. However, it should be noted that the photoelectric switches of our equipment are mostly hidden inside the layout, and the adjustment buttons cannot be seen normally. Therefore, it is necessary to remove the photoelectric switches before operation. When removing them, pay attention to organizing the components properly to avoid losing screws.

　　調(diào)節(jié)的標準很簡單，兩步就能確認：第一步，把需要檢測的磨砂玻璃放到指定位置，然后慢慢旋轉(zhuǎn)調(diào)節(jié)按鈕；第二步，觀察光電開關(guān)上的指示燈，當(dāng)指示燈亮起時，就說明調(diào)節(jié)到位了。如果想更精準，還可以同步查看設(shè)備的觸摸屏，確認對應(yīng)的輸入信號是否正常顯示——指示燈亮且觸摸屏有信號，就代表光電開關(guān)已經(jīng)能穩(wěn)定感應(yīng)磨砂玻璃了。

　　The standard for adjustment is very simple, it can be confirmed in two steps: first, place the frosted glass that needs to be tested in the designated position, and then slowly rotate the adjustment button; Step two, observe the indicator light on the photoelectric switch. When the indicator light is on, it means that the adjustment is in place. If you want to be more precise, you can also synchronously check the touch screen of the device to confirm whether the corresponding input signal is displayed normally - if the indicator light is on and there is a signal on the touch screen, it means that the photoelectric switch can stably sense the frosted glass.

　　這里給大家補充幾個實操小提醒：一是拆光電開關(guān)時要輕拿輕放，避免碰撞損壞內(nèi)部元件；二是調(diào)節(jié)按鈕時幅度要小，慢慢旋轉(zhuǎn)觀察指示燈，不要一次性擰到底，防止調(diào)節(jié)過度反而影響感應(yīng)穩(wěn)定性；三是調(diào)節(jié)完成后，把光電開關(guān)裝回原位時要固定牢固，避免設(shè)備運行中因振動導(dǎo)致位置偏移，再次出現(xiàn)感應(yīng)問題。

　　Here are a few practical tips for everyone: First, when dismantling the photoelectric switch, handle it gently to avoid collision and damage to internal components; Secondly, when adjusting the button, the amplitude should be small. Slowly rotate and observe the indicator light, and do not twist it all at once to prevent excessive adjustment from affecting the sensing stability; Thirdly, after the adjustment is completed, the photoelectric switch should be firmly fixed back to its original position to avoid position deviation caused by vibration during equipment operation, which may lead to induction problems again.

　　另外，日常使用中還有兩個小技巧能減少感應(yīng)故障：一是定期檢查光電開關(guān)的鏡頭，磨砂玻璃生產(chǎn)過程中容易產(chǎn)生粉塵，鏡頭沾灰會影響感應(yīng)，定期用干凈的布擦拭干凈即可；二是如果經(jīng)常需要切換檢測普通玻璃和磨砂玻璃，建議做好調(diào)節(jié)參數(shù)記錄，后續(xù)切換時能快速調(diào)試到位，節(jié)省時間。

　　In addition, there are two tips in daily use to reduce sensing faults: first, regularly check the lens of the photoelectric switch. Dust is easily generated during the production process of frosted glass, and lens dust can affect sensing. Regularly wipe it clean with a clean cloth; Secondly, if it is necessary to frequently switch between detecting ordinary glass and frosted glass, it is recommended to keep a record of the adjustment parameters, so that the subsequent switching can be quickly adjusted to save time.

　　光電開關(guān)雖小，卻是中空玻璃生產(chǎn)線穩(wěn)定運行的關(guān)鍵部件，感應(yīng)不到磨砂玻璃的問題看似棘手，實則只要做好接線規(guī)范和精準調(diào)節(jié)就能解決。對一線操作人員來說，掌握這些基礎(chǔ)調(diào)試技巧，能快速應(yīng)對生產(chǎn)中的小卡頓，減少生產(chǎn)線停擺時間。希望這次科普能幫到大家，在日常操作中更好地應(yīng)對光電開關(guān)的各類小問題。如果遇到其他感應(yīng)故障，也可以先從接線和清潔鏡頭入手排查，或咨詢設(shè)備廠家的技術(shù)支持。

　　Although the photoelectric switch is small, it is a key component for the stable operation of the insulated glass production line. The problem of not sensing frosted glass may seem tricky, but in fact, it can be solved as long as the wiring specifications and precise adjustments are done properly. For frontline operators, mastering these basic debugging skills can quickly respond to small lags in production and reduce downtime on the production line. I hope this science popularization can help everyone better deal with various small problems of photoelectric switches in daily operation. If you encounter other induction faults, you can also start troubleshooting by wiring and cleaning the lens, or consult the technical support of the equipment manufacturer.

　　本文由  中空玻璃生產(chǎn)線 友情奉獻.更多有關(guān)的知識請點擊  http://ruiyingjituan.com/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻.敬請期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://ruiyingjituan.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.