玻璃擁有良好的透過(guò)、透光性能，化學(xué)穩定性較高，并且可以根據加工方法不同而獲得較強的機械強度與保溫隔熱效果，因此能夠用于各行各業(yè)，滿(mǎn)足不同的需求。加工玻璃需要使用到各式各樣的玻璃生產(chǎn)設備，將玻璃原片加工成各種各樣的玻璃成品，滿(mǎn)足大家的需求。接下來(lái)我們將介紹玻璃生產(chǎn)常用設備，并特別說(shuō)明中空玻璃生產(chǎn)線(xiàn)。
Glass has good transmittance and light transmittance, high chemical stability, and can obtain strong mechanical strength and thermal insulation effect according to different processing methods, so it can be used in all walks of life to meet different needs. The processing of glass requires the use of various glass production equipment to process the original glass into various glass products to meet everyone's needs. Next, we will introduce the common equipment for glass production, especially the insulating glass production line.
一、中空玻璃生產(chǎn)線(xiàn) 中空玻璃生產(chǎn)線(xiàn)是玻璃深加工設備的一種,主要用來(lái)加工制作中空玻璃,玻璃原片切割后進(jìn)入中空生產(chǎn)線(xiàn)
1、 Insulating glass production line Insulating glass production line is one of the glass deep processing equipment, which is mainly used to process and make insulating glass. The original glass piece is cut and then enters the insulating production line
主要經(jīng)過(guò)清洗、干燥、制作間隔框、充干燥劑、首道密封(涂丁基膠)、檢查、放框合片、壓片、第二道密封(聚硫膠或硅酮膠)、下片,這幾道工序
It mainly includes cleaning, drying, making spacer frame, filling desiccant, first sealing (applying butyl rubber), inspection, frame and sheet closing, sheet pressing, second sealing (polysulfide rubber or silicone rubber), and sheet unloading
加工出來(lái)的產(chǎn)品質(zhì)量較高,加工速度很快.
The processed products are of high quality and fast processing speed
中空玻璃生產(chǎn)線(xiàn)主要有四段:入料段、清洗干燥段、檢查段和合片段.四段均以相同的傾角立式安放,結構緊湊、經(jīng)濟實(shí)用、效率高、維護方便.清洗箱為不銹鋼材料制造,傳送輥為耐酸堿橡膠輥;通過(guò)農業(yè)生產(chǎn)體系玻璃視窗可隨時(shí)方便地觀(guān)察玻璃清洗情況;入料段、清洗干燥段采用手動(dòng)無(wú)級調速電機傳動(dòng),玻璃以合適的速度平穩地運行.干燥段采用大風(fēng)力傾斜風(fēng)刀能使玻璃表面得以干燥.檢查段設有燈管,能清晰地檢查玻璃的清洗質(zhì)量;合片段具有玻璃定位及鋁框定位裝置,能完成玻璃定位、鋁框定位安放功能.玻璃由傳送膠輥承托及傳送,傳送輥由電機(輥壓段電機)經(jīng)過(guò)變頻調速器通過(guò)鏈輪帶動(dòng),玻璃由清洗干燥段低速進(jìn)入本段,經(jīng)檢查合格后加速運行下一工作段,提高工作效率;由變頻調速器控制本段調速電機的運行速度,光電開(kāi)關(guān)控制玻璃進(jìn)入下一工作段.
The insulating glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section and combination section. The four sections are vertically placed at the same inclination angle, with compact structure, economy and practicality, high efficiency and convenient maintenance. The cleaning box is made of stainless steel, and the transfer roller is acid and alkali resistant rubber roller; Through the glass window of agricultural production system, it is convenient to observe the glass cleaning at any time; The feeding section and the cleaning and drying section are driven by a manual stepless speed regulation motor, and the glass runs smoothly at a suitable speed. The drying section uses a strong wind tilt blade to dry the glass surface. The inspection section is equipped with a lamp to clearly check the cleaning quality of the glass; The combined segment is equipped with glass positioning and aluminum frame positioning devices, which can complete the glass positioning and aluminum frame positioning and placement functions. The glass is supported and transported by the conveyor rubber roller, which is driven by the motor (roller section motor) through the frequency converter through the sprocket. The glass enters this section at a low speed from the cleaning and drying section, and accelerates to the next working section after passing the inspection, so as to improve the work efficiency; The variable frequency governor controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section
中空玻璃生產(chǎn)線(xiàn)的清洗水路系統為循環(huán)系統,其水箱配有恒溫水加熱裝置,水溫可自動(dòng)保持在合理的范圍.
The cleaning water system of the insulating glass production line is a circulating system. Its water tank is equipped with a thermostatic water heating device, and the water temperature can be automatically maintained in a reasonable range

水由水泵從水箱抽出,經(jīng)噴淋水管?chē)姷讲ＡП砻嫔?清洗玻璃后流回水箱,循環(huán)使用.若水質(zhì)較差,需配備水處理裝置(用戶(hù)自備),水經(jīng)處理后進(jìn)入水箱,按上述步驟循環(huán)使用.
The water is pumped out of the water tank by the water pump and sprayed onto the glass surface through the spray pipe. After cleaning the glass, it flows back to the water tank for recycling. If the water quality is poor, it needs to be equipped with a water treatment device (prepared by the user). After treatment, the water enters the water tank and is recycled according to the above steps
風(fēng)路系統:由風(fēng)機通過(guò)一對傾斜風(fēng)刀,吹干玻璃.
Air path system: the glass is dried by a fan through a pair of inclined air knives
調試方法
Commissioning method
1.1 將中空玻璃生產(chǎn)線(xiàn)輕置于安裝位,正確擺放生產(chǎn)線(xiàn)各段的位置次序.
1.1 Lightly place the insulating glass production line in the installation position and correctly place the position order of each section of the production line
1.2 機身調平.調整機器底座上調平螺栓高度,使傳送輥、支撐尼龍輪支撐面等高,斜架上的背靠輪共面,各段相對平行,然后鎖緊螺母.
1.2 Machine body leveling. Adjust the height of leveling bolts on the machine base so that the supporting surface of the conveyor roller and supporting nylon wheel is the same height, the back wheels on the inclined frame are coplanar, and the sections are relatively parallel, and then lock the nuts
1.3 將各段間需聯(lián)接的部位聯(lián)接緊固,聯(lián)接好由入料段到清洗干燥段的傳動(dòng)鏈條.正確擺放風(fēng)機及水箱,并按水路、風(fēng)路系統圖接好風(fēng)管、水管.
1.3 Connect and fasten the parts to be connected between the sections, connect the drive chain from the feeding section to the cleaning and drying section, correctly place the fan and water tank, and connect the air pipe and water pipe according to the water and air circuit system diagram
1.4 一體檢查機器所有緊固件連接處是否因運輸震動(dòng)而松動(dòng),并逐件緊固(特別是各接線(xiàn)端子連接處是否松動(dòng)).
1.4 Check whether the connections of all fasteners of the machine are loose due to transportation vibration and tighten them one by one (especially whether the connections of each terminal are loose)
1.5 接地線(xiàn)用截面積不小于4平方毫米的軟銅心黃綠絕緣線(xiàn),接地電阻不大于4 歐姆.
1.5 The soft copper core yellow-green insulated wire with a sectional area of not less than 4 mm2 shall be used for the grounding wire, and the grounding resistance shall not be greater than 4 Ω
1.6 接通氣源,檢查管路是否通暢,有無(wú)破損.氣源壓力要求0.6~0.8Mpa.
1.6 Connect the air source and check whether the pipeline is smooth and damaged. The air source pressure is required to be 0.6~0.8Mpa
1.7 接通電源,試驗各電機的旋轉方向是否正確,各段傳動(dòng)鏈輪是否靈活、平穩.
1.7 Turn on the power and test whether the rotation direction of each motor is correct and whether the drive sprocket of each section is flexible and stable
1.8 整機清潔,整理工作區間.
1.8 Clean the whole machine and tidy the working area
以上就是為大家介紹的有關(guān)中空玻璃生產(chǎn)線(xiàn)詳細的介紹,希望對您有所幫助.如果您有什么疑問(wèn)的話(huà),歡迎聯(lián)系我們.我們將以的態(tài)度,為您提供服務(wù)http://ruiyingjituan.com
The above is the detailed introduction of the insulating glass production line introduced for you. I hope it can help you. If you have any questions, please contact us. We will provide you with service with our attitude http://ruiyingjituan.com