1在保持現場(chǎng)的情況下進(jìn)行癥狀分析

　　Perform symptom analysis while maintaining the scene

　?。?） 詢(xún)問(wèn)操作人員：發(fā)生了什么故障？在什么情況下、什么時(shí)間發(fā)生的？設備運行了多久？故障發(fā)生前有何異?，F象（如有何聲響、報警信號、煙氣、異味）有無(wú)錯誤操作？控制系統操作是否正常？操作程序有無(wú)變動(dòng)？有操作時(shí)有否特殊困難或異常？

　　(1) Ask the operator: What malfunction has occurred? Under what circumstances and at what time did it occur? How long has the device been running? Are there any abnormal phenomena (such as noise, alarm signals, smoke, odor) or incorrect operations before the malfunction occurs? Is the operation of the control system normal? Is there any change in the operating procedure? Are there any special difficulties or abnormalities during operation?

　?。?） 觀(guān)察（包括整機概況，各項運行參數） 觀(guān)察有無(wú)明顯的異?，F象？零件有卡阻或損傷？各種管線(xiàn)是否松動(dòng)或泄露？電纜（線(xiàn)）有無(wú)破裂、擦傷或燒毀？設備運行參數有何變化？有無(wú)明顯的損壞信號？

　　(2) Observe (including the overall situation of the machine and various operating parameters) for any obvious abnormal phenomena? Is there any jamming or damage to the parts? Are various pipelines loose or leaking? Is the cable (wire) broken, scratched, or burned? What changes have occurred in the operating parameters of the equipment? Is there any obvious damage signal?

　?。?） 檢查檢測指數裝置

　　(3) Check the detection index device

　　檢查所有讀數是否正常，包括壓力或儀表讀數等。檢查過(guò)濾器、報警器及聯(lián)鎖裝置、打印輸出或顯示器是否正常。

　　Check if all readings are normal, including pressure or instrument readings. Check if the filters, alarms, interlocks, printouts, or displays are functioning properly.

　?。?） 點(diǎn)動(dòng)設備檢查（在條件允許的情況下）

　　(4) Inspection of jog equipment (if conditions permit)

　　檢查間歇情況、長(cháng)期情況、快或慢時(shí)的情況，這些情況是否有代表性和再現性，是否影響輸出，能否引起損壞或其他危險。

　　Check for intermittent, long-term, fast or slow conditions, whether they are representative and reproducible, whether they affect output, whether they cause damage or other hazards.

　　2、檢查設備（包括零件、部件、系統線(xiàn)路檢查）

　　2. Inspection equipment (including parts, components, and system wiring inspection)

　?。?） 利用五官進(jìn)行檢查（繼續深入觀(guān)察的過(guò)程）

　　(1) Using facial features for examination (continuing the process of in-depth observation)

　　摸：設備的振動(dòng)元（組）件的熱度（要注意！盡量用手背）。

　　Touch: The heat of the vibration elements (components) of the equipment (pay attention to safety! Try to use the back of your hand).

　　聽(tīng)：有無(wú)異常聲響。

　　Listen for any abnormal sounds.

　　嗅：有無(wú)焦味及其他異味；

　　Smell: whether there is a burnt or other odor;

　　查：工件的開(kāi)關(guān)與位置變化、設備性能參數的變化、線(xiàn)路異常檢查。

　　Check for changes in the switch and position of the workpiece, changes in equipment performance parameters, and abnormal circuit checks.

　　進(jìn)行線(xiàn)路檢查時(shí)，應在明確系統原理，熟悉系統接線(xiàn)及安裝街具體情況下進(jìn)行。

　　When conducting circuit inspections, it is necessary to clarify the system principle, familiarize oneself with the system wiring and specific installation conditions.

　　進(jìn)行線(xiàn)路檢查時(shí)，應在明確系統原理，熟悉系統接線(xiàn)及安裝街具體情況下進(jìn)行。

　　When conducting circuit inspections, it is necessary to clarify the system principle, familiarize oneself with the system wiring and specific installation conditions.

　?。?） 評定檢查結果

　　(2) Evaluation and inspection results

　　評定故障判斷是否正確，故障線(xiàn)索是否找到，各項檢查結果是否一致。

　　Assess whether the fault diagnosis is correct, whether the fault clues have been found, and whether the results of various inspections are consistent.

　　3、故障位置的確定

　　3. Determination of fault location

　?。?） 確定系統結構及測試方法

　　(1) Determine system architecture and testing methods

　　在熟悉設備說(shuō)明書(shū)并了解設備基本原理后，確定設備故障所在，并明確用什么方法測試，需要什么手測試手段，可能獲得什么樣的測試參數或性能參數，在什么操作條件下進(jìn)行，必須遵守哪些措施等。

　　After familiarizing oneself with the equipment manual and understanding the basic principles of the equipment, determine the location of the equipment malfunction, and clarify what methods to use for testing, what manual testing methods are required, what testing parameters or performance parameters may be obtained, under what operating conditions, and what safety measures must be followed.

　?。?） 系統檢測

　　(2) System detection

　　根據前面的分析，采用為合適的測量方法，選擇合適的測量點(diǎn)，根據輸入或反饋所得結果與正常值或性能標準進(jìn)行，確定可疑位置。

　　Based on the previous analysis, use the most suitable measurement method, select the appropriate measurement point, and determine the suspicious location based on the input or feedback results and normal values or performance standards.

　　系統檢測的方法很多，如直接比較法（與無(wú)故障的設備對比）、分步隔離法（逐步縮小檢查范圍）、變換條件法（用于故障現象不明顯時(shí)）、試探反證法，檢測量法，試切試樣法等。

　　There are many methods for system detection, such as direct comparison method (compared with equipment without faults), step-by-step isolation method (gradually reducing the inspection range), transformation condition method (used when the fault phenomenon is not obvious), trial and error method, detection quantity method, and trial cut sample method.

　　1、修理或更換

　　1. Repair or replace

　?。?）修理：查找故障原因，修復并采取預防措施；檢查相關(guān)零件，防止故障擴散。

　　(1) Repair: Identify the cause of the malfunction, repair and take preventive measures; Check the relevant parts to prevent the spread of faults.

　?。?） 更換：正確裝配調試更換零件，并注意相關(guān)件。

　　(2) Replacement: Properly assemble, debug and replace parts, and pay attention to relevant parts.